Calkco Systems
Automation decision tools
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Tool 01 / ROI & Payback

Will automating that line pay for itself?

Enter what the process costs in labor today and what the automation would cost. The payback readout updates as you type.

01 Current operation

$

02 Automation investment

$
$

03 Added gains — optional

$
$
Result
Live
Payback period
Annual net savings
5-year net benefit
5-year return
Labor saved / yr
Pays off

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How the numbers are figured

Loaded labor rate
Use the fully burdened rate — wage plus benefits, payroll tax, and overhead — usually 1.25–1.5× the base wage.
Payback period
Automation cost ÷ annual net savings. The simple, pre-tax break-even most capital requests lead with.
Annual net savings
Labor freed up, plus scrap and other gains, minus the automation's yearly running cost.
5-year return
Net benefit over five years as a percentage of upfront cost. Directional — not a discounted-cash-flow NPV.